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When construction of Space Station Freedom reaches the Permanent Manned Capability stage, plans call for the Water Recovery and Management Subsystem to treat distilled urine, spent hygiene water, and humidity condensate in order to reclaim water of potable quality. The reclamation technologies currently baselined to process these wastewaters include adsorption, ion exchange, catalytic oxidation, and disinfection. To ensure that baselined technologies will be able to effectively remove those compounds that present health risks to the crew, the National Research Council has recommended that additional information be gathered on specific contaminants in wastewaters representative of those to be encountered on Space Station. This paper reports the efforts by the Water and Food Analytical Laboratory at the Johnson Space Center to enlarge the database of potential contaminants in humidity condensate.

The paper deals with the problems of development of physico-chemical systems for water recovery and atmosphere revitalization for long-duration space stations. Schematics of regenerative life support systems featuring a high degree of closure and biotechnological components are presented. A year-long experiment has proved the possibility for Man to stay in a closed artificial environment for a long time by consuming substances regenerated by physico-chemical means from the end products of life. A complex of the life support systems (LSS) on Mir space station allowing for oxygen and 90% water recovery as well as its future updating is considered.

The paper systematizes typical hydrodynamic and heat-and-mass transfer chemical engineering processes realized in water recovery systems. The impact of micro-gravity on the processes is analyzed and general principles of the process organization in gas/liquid fluids are described. As examples, some typical separation processes in a coccurred flow channel with liquid suction through a porous wall, liquid evaporation into a vapour/gas fluid and vapour condensation from the vapour/gas mixture are considered for water recovery systems. A versatile approach based on an extended analogy between friction, heat transfer and mass transfer and on limited relative laws of a boundary layer at the permeable surface is suggested for an analysis and calculation of the friction resistance of a two-phase flow, heat transfer and mass transfer on evaporation and condensation. Recommendations for an analysis of the influence of free convection are made.

Among the challenges of designing and constructing Space Station Freedom is the development of the water system. A review of past efforts in reclaiming waste water in enclosed environments reveals that there are many gaps in the biomedical understanding of this process. Some of the key uncertainties of human interaction with a closed water system include determining potential contaminants and establishing safe levels of multiple compounds in the enclosed system of Space Station. Another uncertainty is the microbial constituency of such a system and what impact it could have on crew health and performance. The use of iodine as the passive biocide may have both an indirect and direct impact on the crew. In this paper the initial results of the Water Recovery Test are reviewed from a biomedical perspective, revealing areas where more information is needed to develop the ECLSS water system.

An approach to the isolation and concentration of volatile organic compounds from a water sample prior to chemical analysis in a microgravity environment has been previously described (Reference 1). The Volatile Organics Concentrator (VOC) system was designed to attach to a gas chromatograph/mass spectrometer (GC/MS) for analysis of volatile organic compounds in water on Space Station Freedom. The VOC utilizes a primary solid sorbent for collection and concentration of the volatile compounds, transfer of the volatiles through a permeation dryer to a secondary solid sorbent, followed by thermal desorption of volatiles from the secondary sorbent onto a GC/MS system. Fabrications and preliminary testing of the VOC breadboard using a gas chromatography equipped with flame ionization detector has been previously described (Reference 2). These results have indicated that the VOC will meet or exceed the goals set for the program.

Until 1989, ion chromatography (IC) was the baseline technology selected for the Specific Ion Analyzer, an in-flight inorganic water quality monitor being designed for Space Station Freedom. Recent developments in capillary electrophoresis (CE) may offer significant savings of consumables, power consumption, and weight/volume allocation, relative to IC technology. A thorough evaluation of CE's analytical capability, however, is necessary before one of the two techniques is chosen. Unfortunately, analytical methods currently available for inorganic CE are unproven for NASA's target list of anions and cations. Thus, CE electrolyte chemistry and methods to measure the target contaminants must be first identified and optimized. This paper reports the status of a study to evaluate CE's capability with regard to inorganic and carboxylate anions, alkali and alkaline earth cations, and transition metal cations.

The Microbial Check Valve (MCV) is a canister containing an iodinated ion exchange resin and is used on the Shuttle Orbiter to provide microbial control of potable water. The MCV provides a significant contact kill, and imparts a biocidal iodine residual to the water. The Orbiter MCV has a design life of 30 days. For longer duration applications, such as Space Station Freedom, an extended life is desirable to avoid resupply penalties. A method of in situ MCV regeneration with elemental iodine is being developed. During regeneration water en route to the MCV first passes through a crystalline iodine bed where a concentration between 200 - 300 mg/L I2 is attained. When introduced into the MCV, this high concentration causes an equilibrium shift towards iodine loading, effecting regeneration of the resin. After regeneration normal flow is re-established. Life cycle regeneration testing is currently in progress.

Two simulated spacecraft water systems are being used to evaluate the effectiveness of iodine for controlling microbial contamination within such systems. An iodine concentration of about 2.0 mg/L is maintained in one system by passing ultrapure water through an iodinated ion exchange resin. Stainless steel coupons with electropolished and mechanically-polished sides are being used to monitor biofilm formation. Results after three years of operation show a single episode of significant bacterial growth in the iodinated system when the iodine level dropped to 1.9 mg/L. This growth was apparently controlled by replacing the iodinated ion exchange resin, thereby increasing the iodine level. The second batch of resin has remained effective in controlling microbial growth down to an iodine level of 1.0 mg/L. Scanning electron microscopy indicates that the iodine has impeded but may have not completely eliminated the formation of biofilm.

Space Station Freedom (SSF) will be operational for up to 30 years with missions lasting up to 180 days. Because of the need for large amounts of potable and hygiene water for the crews, it will not be practical to supply water from the ground (as was done for Skylab) or to generate water from fuel cells (as is done for the Shuttle). Hence, waste and metabolic waters will be reclaimed and recycled in SSF. Because of the unique nature of the water sources and the closed loop recycling processes, providing safe water will be a challenging task. Developing a program for the verification of SSF water quality to ensure crew health is the responsibility of NASA's Medical Sciences Division at the Johnson Space Center (JSC). This program is being implemented through the Environmental Health System (EHS). This paper will describe the strategy for the development of water quality criteria and standards, and the associated monitoring requirements.

The ability of iodine to maintain microbial water quality in a simulated spacecraft water system is being studied. An iodine level of about 2.0 mg/L is maintained by passing ultrapure influent water through an iodinated ion exchange resin. Six liters are withdrawn daily and the chemical and microbial quality of the water is monitored regularly. Stainless steel coupons used to monitor biofilm formation are being analyzed by culture methods, epifluorescence microscopy, and scanning electron microscopy. Results from the first two years of operation show a single episode of high bacterial colony counts in the iodinated system. This growth was apparently controlled by replacing the iodinated ion exchange resin. Scanning electron microscopy indicates that the iodine has limited but not completely eliminated the formation of biofilm during the first two years of operation.

Disinfection and maintenance of an acceptable level of asepsis in spacecraft potable water delivery systems is a formidable task. The major area of research for this project has been to monitor the formation and growth of biofilm, and biofilm attached microorganisms, on stainless steel surfaces (specifically coupons), and the use of ozone for the elimination of these species in a closed loop system. A number of different techniques have been utilized during the course of a typical run. Scraping and sonication of coupon surfaces with subsequent plating as well as epifluorescence microscopy have been utilized to enumerate biofilm protected Pseudomonas aeruginosa. In addition, scanning electron microscopy is the method of choice to examine the integrity of the biofilm. For ozone determinations, the indigo decolorization spectrophotometric method seems most reliable. Both high- and low-nutrient cultured P. aeruginosa organisms were the target species for the ozone disinfection experiments.

An approach to the isolation and concentration of volatile organic compounds from a water sample prior to chemical analysis in a microgravity environment has been previously described (Reference 1). The Volatile Organics Concentrator (VOC) system was designed for attachment to a gas chromatograph/mass spectrometer (GC/MS) for analysis of the volatile organics in water on Space Station Freedom. The VOC concept utilizes a primary solid sorbent for collection and concentration of the the organics from water, with subsequent transfer using nitrogen gas through a permeation dryer tube to a secondary solid sorbent tube. The secondary solid sorbent is thermally desorbed to a gas chromatograph for separation of the volatiles which are detected using a mass spectrometer.

The Microbial Check Valve (MCV) is used on the Space Shuttle to impart an iodine residual to the drinking water to maintain microbial control. Approximately twenty MCV locations have been identified in the Space Station Freedom design, each with a 90 day life. This translates to 2400 replacement units in 30 years of operation. An in situ regeneration concept has been demonstrated that will reduce this replacement requirement to less than 300 units based on data to date and potentially fewer as further regenerations are accomplished. A totally automated system will result in significant savings in crew time, resupply requirements and replacement costs. An additional feature of the device is the ability to provide a concentrated biocide source (200 mg/liter of I2) that can be used to superiodinate systems routinely or after a microbial upset. This program was accomplished under NASA Contract Number NAS9-18113.

One of the unique aspects of the Space Station is that it will be a totally encapsulated environment and the air and water supplies will be reclaimed for reuse. The Environmental Health System, a subsystem of CHeCS (Crew Health Care System), must monitor the air and water on board the Space Station Freedom to verify that the quality is adequate for crew safety. Specifically, the Water Quality Subsystem will analyze the potable and hygiene water supplies regularly for organic, inorganic, particulate, and microbial contamination. The equipment selected to perform these analyses will be commercially available instruments which will be converted for use on board the Space Station Freedom. Therefore, the commercial hardware will be analyzed to identify the gravity dependent functions and modified to eliminate them.

The process used to identify, select and design an approach to the isolation and concentration of volatile organic compounds from a water sample prior to chemical analysis in a microgravity environment is described. The Volatile Organics Concentrator (VOC) system described in this paper has been designed for attachment to a gas chromatograph/mass spectrometer (GC/MS) for analysis of volatile organics in water on Space Station. In this work, in order to rank the many identified approaches, the system was broken into three critical areas. These were gases, volatile separation from water and water removal/GC/MS interface. Five options involving different gases (or combinations) for potential use in the VOC and GC/MS system were identified and ranked. Nine options for separation of volatiles from the water phase were identified and ranked. Seven options for use in the water removal/GC column and MS interface were also identified and included in overall considerations.

Microbial proliferation in the STS potable water system is prevented by maintaining a 2-5 ppm iodine residual. The iodine is added to fuel cell water by an iodinated ion exchange resin in the Microbial Check Valve (MCV). Crew comments indicated excessive iodine in the potable water. To better define the problem, a method of in-flight iodine analysis was developed. Inflight analysis during STS-30 and STS-28 indicated iodine residuals were generally in the 9-13 ppm range. It was determined that the high iodine residual was caused by MCV influent temperatures in excess of 120 °F. This is well above the MCV operating range of 65-90 °F. The solution to this problem was to develop a resin suitable for the higher temperatures. Since 8 months were required to formulate a MCV resin suitable for the higher temperatures, a temporary solution was necessary. Two additional MCV's were installed on the chilled and ambient water lines leading into the galley to remove the excess iodine.

In 1985, the Man-Systems Division at the Johnson Space Center initiated a program for the development of a whole body shower suitable for operation in a microgravity environment. Supporting this development effort has been a systematic research program focused on four critical aspects of the design (i.e., human factors engineering, biomedical, mechanical, and electrical) and on the interfaces between the whole body shower system and the other systems to be aboard the Space Station (e.g., the water reclamation and air revitalization systems). A series of tests has been conducted to help define the design requirements for the whole body shower. Crew interface research has identified major design parameters related to enclosure configurations, consumable quantities, operation timelines, displays and controls, and shower and cleanup protocols.

Throughout the history of manned space flight the supply of potable water to the astronauts has presented unique problems. Of particular concern has been the microbiological quality of the potable water. This has required the development of both preflight water system servicing procedures to disinfect the systems and inflight disinfectant addition and monitoring devices to ensure continuing microbiological control. The disinfectants successfully used to date have been aqueous chlorine or iodine. Because of special system limitations the use of iodine has been the most successful for inflight use and promises to be the agent most likely to be used in the future. Future spacecraft potable, hygiene, and experiment water systems will utilize recycled water. This will present special problems for water quality control. NASA is currently conducting research and development to solve these problems.

A shower test was conducted recently at NASA-JSC in which waste water was reclaimed and reused. Test subjects showered in a prototype whole body shower following a protocol similar to that anticipated for Space Station. The waste water was purified using reverse osmosis followed by filtration through activated carbon and ion exchange resin beds. The reclaimed waste water was maintained free of microorganisms by using both heat and iodine. This paper discusses the test results, including the limited effectiveness of using iodine as a disinfectant and the evaluation of a Space Station candidate soap for showering. In addition, results are presented on chemical and microbial impurity content of water samples obtained from various locations in the water recovery process.

Iodine is a flight-proven disinfectant which because of its unique properties, will probably be used on the Space Station and future manned spaceflight applications. However, present knowledge of and experience with iodination is insufficient to assess crew safety when used in conjunction with reclamation or recycle systems, especially if the reclaimed water is consumed.